One of the best ways to optimize resources and keep machinery in good condition is through the repair of mechanical seals. This service offers multiple benefits, both in economic terms and in terms of environmental impact, allowing companies to operate more sustainably and efficiently.
At Lidering we are specialists in repairing mechanical seals, and we do it from our production center in Spain, where we combine advanced technology and a sustainable approach to offer solutions that extend the useful life of industrial equipment.
In this article, we explain the advantages of repairing mechanical seals, how you can improve the efficiency of your machinery and how you can contribute to improving sustainability in your company at the same time.
What is a mechanical seal and why is it important to repair it?
A mechanical seal is an essential component in industrial machinery, designed to prevent fluid leakage in pumps, compressors, agitators and other equipment. Its correct functioning is decisive in ensuring the safety and efficiency of the machinery.
Over time, due to factors such as wear, friction or intensive use, mechanical seals can fail which, if not corrected in time, can lead to costly production downtime or even damage to both human and material resources.
Increasingly, companies are opting to implement preventive industrial maintenance models with planned shutdowns (in advance of production stoppages or parts failures and, therefore, the resulting fluid leakage problems). This allows them to avoid emergency repairs or, worse, having to change and replace their sealing systems with new ones.
Advantages of being specialists in repairing mechanical seals
Repairing a mechanical seal offers numerous benefits for companies: not only is it a more economical option, but it also reduces industrial waste and extends the life of the equipment, which is key to sustainability.
So let’s take a look at some of the main advantages of repairing mechanical seals:
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Repairing mechanical seals is more economical than replacing them
One of the most obvious benefits of repairing a mechanical seal is the cost savings. Replacing a mechanical seal can be a costly option, especially if it is a custom component or has a long manufacturing lead time. In contrast, repairing mechanical seals in our own facilities allows us to restore seals to their original condition at a significantly lower cost than purchasing a new one.
In addition, by performing industrial maintenance and repairing seals, adjustments and improvements can be made that optimize their performance, improving the efficiency of your machinery, extending its life and reducing the total cost of operations in the long term.
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Possibility to improve the design of sealing systems
At Lidering, we not only repair mechanical seals, but we can also customize solutions according to the specific needs of your company. Because analyzing the parts prior to repair is a great opportunity to improve the design of the mechanical seal.
At our production center in Spain, we have a solution design service with 3D modelling software to analyze the condition of the seal and design improvements to optimize its performance, thus enabling a repair adapted to the working conditions of each customer.
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Same efficiency with full security
There is a false belief that it is more reliable to use a new sealing system than a repaired one. Using a new repaired mechanical seal does not mean using a product with lower performance, as long as the mechanical seal repair company is an expert in corrections of this type and uses quality materials that allow them to work safely.
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Repairs of mechanical seals with short delivery times
The presence of our production center in Spain makes it possible to carry out repairs to mechanical seals quickly.
In the case of the friction faces, it is possible to make silicon carbide or tungsten carbide ring inserts in order to reduce delivery times considerably.
Secondary seals are replaced using suitable materials according to the customer’s requirements. Seal components such as sleeves, springs, locking rings or setting clips are checked to identify whether they need to be replaced with new ones.
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Sustainability in industry through waste reduction
At Lidering, we understand the importance of adopting sustainable practices, which is why we promote repair as a measure that extends the life of mechanical seals, contributing to the circular economy. This approach not only benefits companies in terms of savings, but also helps to meet the corporate Sustainable Development Goals (SDGs).
Industrial maintenance: repair or replace mechanical seals?
Repairing mechanical seals also has a positive impact on operational efficiency. When a mechanical seal wears out, it can affect machinery performance, increasing the risk of unexpected downtime or equipment failure. These disruptions not only affect production, but can also lead to high repair costs for major equipment, or worse: having to replace parts with new ones.
By carrying out a professional repair instead of a total replacement, the mechanical seal is guaranteed to function optimally in its operating environment and unplanned downtime is reduced, thus improving the overall efficiency of the equipment and ensuring a constant production flow.
In short, repairing mechanical seals not only offers economic advantages, but is also a sustainable solution that contributes to reducing waste and improving operational efficiency. And thanks to our own facilities in Reus (Tarragona), we can offer a service close to our customers, minimizing the environmental footprint and shortening delivery times.
Do you have doubts and are you looking for a mechanical seal repair company? Contact Lidering and we will help you to extend the life of your equipment through continuous industrial maintenance.
